Railways Composites Manufacturer

Railways Composites
Manufacturer

Advanced Composites in Railways

In the railway industry, efficiency, safety, and sustainability are critical. Advanced composites offer a way to reduce weight, enhance performance, and ensure long-lasting durability. At Shish Advanced Composites, we specialize in providing tailored solutions that address the unique demands of the rail sector, from lightweight interiors to robust structural reinforcements and energy-efficient systems.

What We Offer to the Railways Sector?

Lightweight Interior Components We produce lightweight, high-strength components for train interiors, including seats, panels, and partitions, helping to improve overall efficiency and passenger comfort.
Durable Exteriors: Our composites are resistant to corrosion and environmental exposure, making them ideal for the demanding conditions of railway exteriors.
Structural Reinforcements:We provide advanced composite materials that strengthen the structural integrity of railway vehicles, enhancing safety and performance.

Let’s discuss your global business needs

Our Capabilities in Railways

Design & Development

Custom Laminate Design: We specialize in selecting the right materials and creating custom laminates tailored specifically for automotive requirements.
Advanced Laminate Design and Material Selection: Optimizing performance with precision-engineered materials.
Build-to-Print and Build-to-Design Services: Whether you need a custom part or are following an existing design, we offer both Build-to-Print and Build-to-Design services, ensuring precision every step of the way.

Composite Manufacturing

High-Performance Materials: We’re experts in working with Carbon Fiber, Glass Fiber, Aramid, and Hybrid materials, delivering materials designed for high-impact performance. We specialize in creating high-strength composite components for both the exteriors and interiors of railway vehicles, offering superior durability and weight-saving benefits.
Lightweight Sandwich Structures: We use materials like PMI Foam, Honeycomb cores & various other cores to create sandwich structures that combine high strength with reduced weight.
Advanced Manufacturing Techniques: Co-curing and secondary bonding techniques are used to integrate components seamlessly, ensuring strength, durability, and smooth performance.

Tooling & Fixtures

Precision Tooling: Our tooling solutions ensure that your railway parts are accurately produced from the prototype stage to full-scale production.
Durable Materials for Tooling: We use high-quality materials like Aluminium, Stainless Steel, Epoxy Tooling Boards, Invar, Carbon Fiber & various tooling materials to manufacture molds that stand up to rigorous production processes.

Why Choose Us for Railways Solutions?

Corrosion-Resistant Materials: We offer materials that resist the harshest environmental conditions, ensuring the longevity and durability of components in rail systems.
Weight Reduction: Composites are significantly lighter than metals, reducing overall train weight.
Fire & Smoke Safety Compliance: Advanced composite materials can be fire-retardant and meet railway safety standards.
Noise & Vibration Damping: Composites naturally absorb vibrations and reduce noise, improving passenger comfort. Ideal for interiors, flooring, and noise barriers.

Facilities for Railways Manufacturing

Autoclave Excellence: Featuring a Scholz autoclave with a 5-meter length, 2-meter diameter, 16 vacuum ports, and a maximum pressure capacity of 10.5 Bar, our autoclave enables precise curing for high-performance composites.
Class 8 Cleanroom: A meticulously maintained environment, Class-7 & 8, total 700+ sq. mtrs of area ideal for manufacturing & assembling railway components while adhering to strict contamination control standards.
Advanced CNC Machining: Our Breton CNC machine, 4-meter length & 2-meter width delivers unparalleled accuracy in tool machining, trimming and shaping parts, ensuring each product meets exact specifications.
Precision Scanning: Equipped with CREAFORM MetraSCAN 3D scanning technology, we conduct detailed measurements and quality checks to guarantee flawless components.
Freezer Storage: Dedicated storage solutions maintain material integrity and preserve the properties of advanced prepregs before processing, ensuring peak performance.
Surface Preparation Stations: Various surface preparation techniques as per the requirements of the customer.
Non-destructive Testing: Non-destructive testing for evaluation of defects as per desired standard of testing.
Destructive Testing: Various destructive testing carried on test coupons using the universal testing machine for assessment of the main part.

About Us

At Shish Advanced Composites, we specialize in crafting innovative, high-performance solutions designed to meet the unique demands of the aerospace industry. With cutting-edge facilities and a team of experienced professionals, we combine precision engineering with advanced materials to deliver exceptional results. Whether it’s lightweight structures, custom tooling, or aerospace-grade components, we are your trusted partner for all your advanced composite needs.

Know More

Download Our Brochure

Discover the possibilities with Shish Advanced Composites. Learn more about our aerospace expertise, cutting-edge solutions, and advanced composite products by downloading our detailed brochure. Simply fill out the form below, and our team will connect with you shortly to assist with your needs.

Download Brochure

Get in Touch

We look forward to partnering with you and helping you achieve your aerospace goals.

Get in Touch

FAQs in Railways and Our Company

We offer Carbon Fiber, Glass Fiber, Kevlar, and hybrid composites for lightweight, durable solutions.

Yes, we handle both prototyping and large-scale production of railway components.

Our high-strength, lightweight materials enhance the structural integrity of rail vehicles, improving both safety and efficiency.

Yes, we tailor our composite solutions to meet the specific needs of the rail industry, ensuring optimal performance and durability.

Loading...